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Super hard metal saw - List of Manufacturers, Suppliers, Companies and Products

Super hard metal saw Product List

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[Case Study] Semiconductor and Electronic Components Manufacturer

[Case Study] Semiconductor and Electronic Components Manufacturer

Achieving production innovation with significant improvements in the stability and lifespan of the processed surface! A case where the issue of workpiece dehulling has been resolved.

We would like to introduce a case study on the introduction of carbide metal saws/dicing processing at a semiconductor and electronic components manufacturer. The company faced challenges in maintaining the shape of the processed surface and cutting width as the number of cutting processes increased, and aimed to improve surface accuracy and tool life. To address this, they switched from dicing blades to high-hardness carbide metal saws, which minimized changes in the shape of the processed surface even as the number of cutting processes increased. [Challenges] - As the number of cutting processes increases, the shape of the processed surface and cutting width change, which they want to maintain as much as possible. - Improvement of surface accuracy and tool life. *For more details, please download the PDF or feel free to contact us.

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Case study on the introduction of carbide metal saws for automotive bolt processing machines.

Case study on the introduction of carbide metal saws for automotive bolt processing machines.

Significant reduction in annual costs! By adopting "carbide metal saws" and changing the blade material, durability has increased.

Here is a case study of Company C, which adopted Arus's "super hard metal saw." The company was using high-speed steel blades for their automotive bolt processing machines, but they were spending a lot of time on blade replacements and were looking for a method that would allow for quick changes. In response, Arus proposed a method to "introduce highly durable blades and reduce the number of replacements themselves." By introducing our highly durable "super hard metal saw," although the unit price per blade increased, the annual number of blade replacements was reduced from 180 to 48, cutting replacement time by 73% and overall costs by approximately 47%. [Implementation Effects (Excerpt)] ■ Blade Replacement Time (i.e., Line Downtime) - Before Implementation: 15 replacements per month @ 20 minutes per blade × 180 times a year = 60 hours - After Implementation: 4 replacements per month (1 per week) @ 20 minutes per blade × 48 times a year = 16 hours → -44 hours (approximately 73% reduction in replacement time) *For more details, please refer to the PDF document or feel free to contact us.

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Kamiya Kiko's proposal capabilities

Kamiya Kiko's proposal capabilities

Achieving business efficiency and productivity improvement from a professional perspective. We will advise you on suitable cutting tools.

Introducing Kamiyaki Kiko's "Proposal Power." Our company has a number of knife consultants who are professionals in industrial cutting tools. Based on their extensive experience in cutting environments and a database of various successful cases across different industries, we propose solutions that achieve business improvement and productivity enhancement for our customers. Additionally, information on the industrial cutting tools we manufacture is organized in a database for easy access at any time. This information is applied to various cases as a tool for realizing operational improvements in manufacturing sites. 【Features】 ■ Reliable advice from professionals ■ Manufacturing sharper cutting tools and achieving cutting of new and special materials ■ Knife consultants provide recommendations for suitable tools based on years of experience ■ Proposing cutting solutions that consider the entire system, including knives and cutting machines ■ Organizing on-site know-how into a database for use as a tool for business improvement *For more details, please refer to the related links or PDF materials, or feel free to contact us.

  • Contract manufacturing

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[Case Study] Steel Trading Company

[Case Study] Steel Trading Company

Thinning the blade edge thickness significantly improved the yield rate! A case where staff burden was also reduced.

We would like to introduce a case study on cold saw/cutting processing at a steel trading company. The company had a challenge of wanting to increase the yield from a single round bar, and they were looking for ways to make the blade thinner. Making the blade thinner means that the body also needs to be thinner; however, if the body is made thinner, it can lead to issues such as lateral runout and bending during cutting. Through trial and error regarding the body’s rigidity, flatness, and the cutting angle for smoother cutting, we were able to develop a product that meets their requirements. 【Case Overview】 ■ Challenge: They wanted to increase the yield from a single round bar and make the blade thinner. ■ Our Efforts: - We conducted trial and error on the body’s rigidity, flatness, and cutting angle. - Not only did the yield increase, but the reduction in blade thickness also led to a decrease in chips. - The frequency of changing the drum for collecting chips decreased. - The burden on staff was also reduced. *For more details, please download the PDF or feel free to contact us.

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[Case Study] Heat Sink Manufacturer

[Case Study] Heat Sink Manufacturer

Significant cost reduction with an innovative blade tip shape! A case where the spacing of the heat dissipation plates was narrowed to increase the quantity.

We would like to introduce a case study on thin-profile molded chip saws and groove processing at a heat sink manufacturer. The company faced challenges where the grooves of the heat sinks being straight caused distortion in the riveting process, leading to instability in the processed parts. They also wanted to improve cooling performance by narrowing the spacing between the heat dissipation plates and increasing their quantity. To address this, they added an angle to the molded grooves of the riveting parts, stabilizing the shape of the riveting sections. By polishing with a unique special processing machine, they were able to achieve sharper angles than 45°, resulting in the ability to narrow the spacing between the heat dissipation plates and increase their quantity. [Challenges] - Straight grooves in the heat sink cause distortion in the riveting parts, leading to instability in the processed sections. - They want to narrow the spacing between the heat dissipation plates to increase their quantity for improved cooling performance. - They are using carbide metal saws, but the cost burden is significant. *For more details, please download the PDF or feel free to contact us.*

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